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We take great pride in the fact that GEI
delivers results. Our consultants understand the pressure
our clients feel to produce demonstrable and quantifiable
results. The following list includes some examples of Stamakai®
Leansm improvements from projects our consultants have
led. Results vary based on many factors, but these results
are from actual GEI projects:
Changeover reduction
of 50% -- $1,250,000 cost avoidance in new equipment on
critical path process.
First-time yield improvement
from 40% to 99% -- changed handling methods generated
$4,000,000 annual savings.
Changeover reduction
of 62% -- reduced need for 1 shift; transferred 7 employees
to value adding production jobs; resulted in $300,000
annual savings.
Changeover reduction
of 77% -- reduced WIP by 65% and increased floor space
by 2200 sq. ft., opening an area for a new value adding
accessory; freed up $1,200,000 of capital for other uses.
Reduced non-value added
inspection jobs by 50% -- eliminated 50% of forklifts
and drivers required to transport product; resulted in
$135,000 annual savings.
Reduced coil steel inventory
by 85% -- from 46 days-on-hand to 4 days-on-hand; resulted
in $5,000,000 of freed up capital.
Line changeover reduced
from 18 minutes to zero minutes - resulted in 16% increase
in output and 9% improvement in yield.
First time yield improvement
of 41%.
Reduced non-value added
inspection requirements by 50%.
Found 60% of handling
damage was due to current material flow methods - resulted
in $800,000 annual savings; avoided $3,000,000 capital
proposal. Cost of the improvement was $6,000.
Machine center changeover
was reduced from 9 hours to 35 minutes resulting in annual
savings of $300,000. The plant leveraged the improvement
idea to 7 other machines resulting in total savings of
$2.1 million.
Reduced machine changeover
from 4 hours to 5 minutes - resulted in annual savings
of $150,000 machine. Opportunity to leverage to 10 other
machines.
Utilizing Stamakai® Leansm,
one of our clients recorded savings of over $8 million
in less than one year.
Your savings will be a function of the specific
projects selected. As demonstrated by these examples, you
should expect aggressive and substantial results!
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